A new model for wellbore stability and stress prediction in underbalanced wells

We have developed a new analytical model for underbalanced drilling (UBD) that takes into account that rocks have scale dependent strengths, that the full stress concentration is not developed at a given depth in a well until sometime after the drill bit has passed, and that fluid flow into the advancing wellbore leads to a zone of locally lower pore pressure surrounding the well that extends beneath the drill bit. The model predicts regions within which compressive shear failure will occur and also provides predictions of where spalling (tensile failure) is a possibility. The results provide a more realistic and less conservative prediction of wellbore risk than models developed to study the stability of overbalanced wells. This new model can be applied to predict whether underbalanced operations are possible in a given well, and also the severity of wellbore instability as a function of underbalance. In addition, the model allows constraints to be placed on the in situ stress field (magnitudes and orientations) based on observations of wellbore failure in wells which have been drilled underbalanced. Wells designed utilizing model predictions were drilled without incident, and the model also provided reasonable predictions of the state of stress.