Energy-efficient electrochemical recovery of gold enabled by a thiourea-based electrolyte system

The application of non-cyanide baths in electroplating for gold recovery has drawn significant attention due to their clear benefits on the environment and human health. Among these alternatives, thiourea has emerged as a promising non-cyanide bath, and yet high energy and reagent consumption has impeded its widespread adoption. Herein, an energy-efficient gold recovery process via electroplating was developed to reduce bath depletion. The redox potentials of gold deposition using thiourea electrolyte were examined through linear sweep voltammetry, and the consumed energy during the electrochemical plating of gold was quantified. The gold deposition was achieved in the two-electrode system enabling a 97% recovery under 0.3 V of the cell voltage. The proposed system exhibited a significant reduction in energy consumption to 0.129 kWh∙kg−1, implying that the oxidation of free thiourea on the anode mainly contributed to the decrease in the applied voltage and energy. Furthermore, the suppression of the bath consumption was evaluated compared with electroless plating, another reliable deposition process, throughout monitoring gold desorption and deposition efficiencies during the cyclic use of thiourea. The retardation of the sorbent consumption was observed in the electroplating during the consecutive cycles, which inferred that the reduction of its oxidized form, formamidine disulfide, led to the regeneration of the agent on the cathode. Thus, the suggested electroplating process with a gold-thiourea bath shows great potential as a workable means of gold recovery from an economic standpoint with its low energy and sorbent consumption to realize the commercialization of urban mining in the electronic industry.